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Sunday, November 15, 2015

For a Good Finish - Flipping a Flat Pattern Base Face in Inventor

Laser mills can be fascinating machines to watch.  Even thought they've been around for years, watching them still feels like a little bit of science fiction.

Just watch this video from Wikipedia and try not to imagine something sci fi!


But no matter how sophisticated the tool, there are always "tricks of the trade" to get a little more out of the tool. 

One thing I've learned is the care of keeping the "good side up".  

The material in a laser mill rests on a grid of pointed steel plates I've taken to calling the "bed of nails".  

Looking at the image below, you an see pretty easily how that could mark up a surface you'd be hoping to keep free from marks.  

The laser mill bed. Certainly not the place to get a good night's sleep.
Because of that, you may have guessed it, it becomes important to keep the "good side up".  This keeps the visible side of the sheet metal off the "bed of nails", making sure it's got a clean finish. 

In Inventor, this means making sure that when clicking the flat pattern icon, the face that Inventor shows you is the "up" side.  

But how to you make sure the good side is out?

The obvious way, is to choose the "A" side right away, either by using the "A Side" tool, or by selecting that as your face when you create the flat pattern. 

But what if you need to change it after the fact?  In spite of the best efforts of the best designer, it's always possible one flat pattern is going to be reversed. 

An easy way to fix an incorrectly oriented flat pattern is just to delete it and replace it.  This might work great if a drawing using the flat pattern hasn't been created yet, but what if it has?

If a flat pattern view is created, deleting the flat pattern means recreating the view in the drawing. 

This is a fairly simple flat pattern.
But do you want to recreate it if you don't have to?


In other words?  It means more work. 

So here's an alternative that I think you might like. I'll flip the "A" side of the sample below.  I've colored one face red to make the change a little easier to follow.

Getting started with a sample part.

First, while in your sheet metal part's flat pattern, right click on the flat pattern icon and choose Edit Flat Pattern Definition.  

Accessing the flat pattern definition.

Now, a dialog box appears that allows the option to change, create, and save orientations if you'd like. In this case, it's the Flip option under the Base Face section we're interested in. 



Clicking this face flips the sheet metal face over like a pancake on the griddle.  In the flat pattern sample used here, the silver face is now visible. 

The face is flipped over

Now, switching to the drawing, the flat pattern also shows the silver side, Careful inspection will also show that the bend directions have all changed too! (Careful, the view is rotated 180 degrees).


The flipped, can completed, view.
You may noticed that the dimensions need some rearranging, but at least speaking for myself, I'd rather rearrange annotations than recreate a set of annotations.  In other words, this is a small trade off for the time saved when facing recreating entire views. 

So if you're facing flipping a sheet metal pattern over for any reason at all, I suggest considering flipping the base face.  It can be a real time saver. 

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